El monoblock rolling mill represents a pinnacle of modern metallurgical engineering, combining compact design with high-performance capabilities. As industries demand greater efficiency and precision in metal forming, these mills have become indispensable for producing high-quality strips, verja, and wires. Este artículo profundiza en la mecánica., ventajas, and technical specifications of monoblock rolling mills, with insights from HANI TECH’s industry-leading solutions.
What is a Monoblock Rolling Mill?
A monoblock rolling mill integrates the rolling stand, gearbox, and motor into a single, rigid unit. This design eliminates alignment issues, reduces vibration, and enhances durability compared to traditional split-type mills. Key applications include:
- Hot and cold rolling of carbon steel, acero inoxidable, and non-ferrous metals
- Precision strip production with tight thickness tolerances (±0.005mm)
- High-speed wire rolling (up to 120m/s)
Advantages of Monoblock Rolling Mills
HANI TECH monoblock rolling mills offer distinct operational benefits:
- Eficiencia espacial: 30-40% smaller footprint than conventional mills
- Ahorro de energía: Integrated power transmission reduces energy loss by 15-20%
- Maintenance Reduction: Fewer moving parts decrease wear and downtime
- Control de vibración: Monolithic casting absorbs operational stresses
Especificaciones técnicas
The table below details critical parameters of HANI TECH’s monoblock rolling mill serie:
| Parámetro | Model MB-350 | Model MB-550 | Model MB-800 |
|---|---|---|---|
| Diámetro de rollo (mm) | 350 | 550 | 800 |
| Longitud del rollo (mm) | 800 | 1200 | 1800 |
| Fuerza de rodadura máxima (kN) | 2500 | 4500 | 8000 |
| Velocidad de rodadura (EM) | 0.5-5 | 0.3-8 | 0.2-12 |
| Potencia del motor (KW) | 500 | 1200 | 2500 |
| Tolerancia de espesor (mm) | ±0,01 | ±0.008 | ±0,005 |
| Peso (montones) | 18 | 35 | 68 |
| Compatibilidad de material | Al, Cu, Latón | Acero carbono, SS | Acero aleado, De |
Integration with HANI TECH’s Metallurgical Systems
For complete rolling solutions, HANI TECH monoblock rolling mills can be paired with:
- Induction heating systems from hanmetallurgia.com for precise temperature control
- Hydraulic descaling units for superior surface preparation
- Coil handling equipment for automated production lines
Mantenimiento y Repuestos
HANI TECH provides specialized components for monoblock rolling mills a través de hanrm.com, incluido:
- Hardened alloy rolls with 60-65 HRC hardness
- Precision gearboxes with 98.5% transmission efficiency
- Hydrodynamic bearings for extreme load conditions
Future Trends in Monoblock Technology
Emerging developments in monoblock rolling mill design include:
- AI-powered thickness control systems
- Hybrid ceramic-composite roll materials
- Integrated IoT monitoring for predictive maintenance
With 15+ years of metallurgical expertise, HANI TECH continúa innovando en monoblock rolling mill tecnología, delivering solutions that redefine production efficiency. Their systems combine German engineering standards with localized service support, making them ideal for global manufacturers seeking reliable, high-performance rolling solutions.
