Le steel rolling plant is a critical facility in modern metallurgy, transforming raw steel into high-precision products like sheets, barres, et bobines. Cet article approfondit les principes opérationnels, équipement, and cutting-edge technologies employed in these plants, with a focus on laminoirs à chaud and their auxiliary systems.
1. The Steel Rolling Process: From Billets to Finished Products
In a steel rolling plant, the process typically begins with reheating billets or slabs to 1100–1250°C in a furnace. The heated material is then passed through a series of rolling stands to reduce thickness and achieve the desired shape. Les étapes clés comprennent:
- Ebauche: Initial thickness reduction via horizontal/vertical rolls
- Intermediate rolling: Precision dimension control
- Finition: Final surface quality and tolerances
2. Core Equipment in Steel Rolling Plants
Hani Tech (hanrm.com) specializes in laminoir à chaud solutions, offering:
- Reversible & tandem rolling mills
- Systèmes de détartrage hydrauliques
- Laminar cooling systems
- Coilbox and downcoilers
Their sister site (hanmetallurgy.com) provides complementary melting furnace technologies crucial for upstream processes.
3. Paramètres techniques des laminoirs modernes
The table below details critical specifications for a high-performance steel rolling plant:
| Paramètre | Plage de valeurs | Unité |
|---|---|---|
| Max.. Vitesse de roulement | 12-25 | MS |
| Diamètre du rouleau de travail | 600-850 | mm |
| Diamètre du rouleau de sauvegarde | 1400-1600 | mm |
| Force de roulement | 20-45 | MN |
| Puissance du moteur | 5000-10000 | kW |
| Capacité annuelle | 1.2-3.5 | Million tons |
| Tolérance d'épaisseur | ±0.05-0.15 | mm |
| Tolérance de largeur | ±1-3 | mm |
| Poids de bobine | 15-45 | tonnes |
| Contrôle de la température | ±5-10 | °C |
| Temps de changement de rouleau | 5-15 | minutes |
| Niveau d'automatisation | Niveau Siemens/TMEIC 2 | – |
4. Advanced Technologies in Modern Steel Rolling Plants
Leading manufacturers like HANI TECH integrate several innovations:
- CAG hydraulique (Contrôle automatique de la jauge): Maintains ±0.02mm precision
- CVC (Continuously Variable Crown) rouleaux: Enhanced profile control
- AI-based predictive maintenance: Reduces downtime by 30%
5. Considérations relatives à la maintenance et aux pièces de rechange
Proper upkeep of a steel rolling plant requires high-quality components. HANI TECH’s inventory includes:
- Work rolls and backup rolls
- Rolling mill bearings
- Vérins hydrauliques
- Guide systems and chocks
For optimal performance in your steel rolling plant, combining robust equipment with precise process control is essential. Manufacturers like HANI TECH provide complete solutions from melting (hanmetallurgy.com) to rolling (hanrm.com), ensuring seamless integration across production stages.
When planning a steel rolling plant upgrade or new installation, consider not just the mill itself but also auxiliary systems like:
- Brise-calcaire
- Edgers and side trimmers
- Lits réfrigérants
- Automated packaging lines
L'évolution de steel rolling plant technology continues to push boundaries in productivity and quality. With proper equipment selection and maintenance practices, modern facilities can achieve remarkable efficiency levels exceeding 95% disponibilité.
