Le monoblock rolling mill represents a pinnacle of modern metallurgical engineering, combining compact design with high-performance capabilities. As industries demand greater efficiency and precision in metal forming, these mills have become indispensable for producing high-quality strips, barres, and wires. This article delves into the mechanics, avantages, et les spécifications techniques de monoblock rolling mills, with insights from HANI TECH’s industry-leading solutions.
What is a Monoblock Rolling Mill?
UN monoblock rolling mill integrates the rolling stand, boîte de vitesse, and motor into a single, rigid unit. This design eliminates alignment issues, reduces vibration, and enhances durability compared to traditional split-type mills. Key applications include:
- Hot and cold rolling of carbon steel, acier inoxydable, and non-ferrous metals
- Precision strip production with tight thickness tolerances (±0,005mm)
- High-speed wire rolling (up to 120m/s)
Advantages of Monoblock Rolling Mills
HANI TECH monoblock rolling mills offer distinct operational benefits:
- Space Efficiency: 30-40% smaller footprint than conventional mills
- Économies d'énergie: Integrated power transmission reduces energy loss by 15-20%
- Maintenance Reduction: Fewer moving parts decrease wear and downtime
- Contrôle des vibrations: Monolithic casting absorbs operational stresses
Spécifications techniques
The table below details critical parameters of HANI TECH’s monoblock rolling mill série:
| Paramètre | Model MB-350 | Model MB-550 | Model MB-800 |
|---|---|---|---|
| Diamètre du rouleau (mm) | 350 | 550 | 800 |
| Longueur du rouleau (mm) | 800 | 1200 | 1800 |
| Force de roulement maximale (kN) | 2500 | 4500 | 8000 |
| Vitesse de roulement (MS) | 0.5-5 | 0.3-8 | 0.2-12 |
| Puissance du moteur (kW) | 500 | 1200 | 2500 |
| Tolérance d'épaisseur (mm) | ±0,01 | ±0.008 | ±0.005 |
| Poids (tonnes) | 18 | 35 | 68 |
| Compatibilité des matériaux | Al, Cu, Laiton | Acier au carbone, SS | Acier allié, De |
Integration with HANI TECH’s Metallurgical Systems
For complete rolling solutions, HANI TECH monoblock rolling mills can be paired with:
- Induction heating systems from hanmetallurgy.com for precise temperature control
- Hydraulic descaling units for superior surface preparation
- Coil handling equipment for automated production lines
Entretien et pièces de rechange
HANI TECH provides specialized components for monoblock rolling mills à travers hanrm.com, y compris:
- Hardened alloy rolls with 60-65 Dureté HRC
- Precision gearboxes with 98.5% efficacité de transmission
- Hydrodynamic bearings for extreme load conditions
Future Trends in Monoblock Technology
Emerging developments in monoblock rolling mill design include:
- AI-powered thickness control systems
- Hybrid ceramic-composite roll materials
- Integrated IoT monitoring for predictive maintenance
With 15+ years of metallurgical expertise, HANI TECH continues to innovate in monoblock rolling mill technologie, delivering solutions that redefine production efficiency. Their systems combine German engineering standards with localized service support, making them ideal for global manufacturers seeking reliable, high-performance rolling solutions.
