А steel rolling plant is a critical facility in modern metallurgy, transforming raw steel into high-precision products like sheets, бары, and coils. This article delves into the operational principles, equipment, and cutting-edge technologies employed in these plants, with a focus on станы горячей прокатки and their auxiliary systems.
1. The Steel Rolling Process: From Billets to Finished Products
In a steel rolling plant, the process typically begins with reheating billets or slabs to 1100–1250°C in a furnace. The heated material is then passed through a series of rolling stands to reduce thickness and achieve the desired shape. Key stages include:
- Roughing: Initial thickness reduction via horizontal/vertical rolls
- Intermediate rolling: Precision dimension control
- Отделка: Final surface quality and tolerances
2. Core Equipment in Steel Rolling Plants
HANI TECH (hanrm.com) specializes in стан горячей прокатки solutions, offering:
- Reversible & tandem rolling mills
- Гидравлические системы удаления накипи
- Laminar cooling systems
- Coilbox and downcoilers
Their sister site (hanmetallurgy.com) provides complementary melting furnace technologies crucial for upstream processes.
3. Технические параметры современных прокатных станов
The table below details critical specifications for a high-performance steel rolling plant:
| Параметр | Value Range | Единица |
|---|---|---|
| Max. Скорость вращения | 12-25 | РС |
| Work Roll Diameter | 600-850 | мм |
| Backup Roll Diameter | 1400-1600 | мм |
| Сила качения | 20-45 | Миннесота |
| Моторная мощность | 5000-10000 | кВт |
| Годовая мощность | 1.2-3.5 | Million tons |
| Допуск по толщине | ±0.05-0.15 | мм |
| Width Tolerance | ±1-3 | мм |
| Вес катушки | 15-45 | тонны |
| Контроль температуры | ±5-10 | °С |
| Roll Changing Time | 5-15 | minutes |
| Уровень автоматизации | Siemens/TMEIC Level 2 | – |
4. Advanced Technologies in Modern Steel Rolling Plants
Leading manufacturers like HANI TECH integrate several innovations:
- Hydraulic AGC (Автоматическое управление манометром): Maintains ±0.02mm precision
- CVC (Continuously Variable Crown) рулоны: Enhanced profile control
- AI-based predictive maintenance: Reduces downtime by 30%
5. Maintenance and Spare Parts Considerations
Proper upkeep of a steel rolling plant requires high-quality components. HANI TECH’s inventory includes:
- Work rolls and backup rolls
- Rolling mill bearings
- Hydraulic cylinders
- Guide systems and chocks
For optimal performance in your steel rolling plant, combining robust equipment with precise process control is essential. Manufacturers like HANI TECH provide complete solutions from melting (hanmetallurgy.com) to rolling (hanrm.com), ensuring seamless integration across production stages.
When planning a steel rolling plant upgrade or new installation, consider not just the mill itself but also auxiliary systems like:
- Scale breakers
- Edgers and side trimmers
- Cooling beds
- Automated packaging lines
Эволюция steel rolling plant technology continues to push boundaries in productivity and quality. With proper equipment selection and maintenance practices, modern facilities can achieve remarkable efficiency levels exceeding 95% uptime.
