Steel rolling equipment is the backbone of modern metallurgy, transforming raw metal into precise shapes for construction, автомобильный, and manufacturing industries. This article delves into the mechanics, types, and critical parameters of steel rolling machinery, with insights from industry leaders like HANI TECH и HAN Metallurgy.
1. What is Steel Rolling Equipment?
Steel rolling equipment refers to machinery used to reduce the thickness or change the cross-section of metal billets, slabs, or blooms through compressive forces. The process involves:
- Hot rolling: Performed above recrystallization temperatures (НАПРИМЕР., 1100°C for carbon steel).
- Cold rolling: Conducted at room temperature for improved surface finish.
- Tandem mills: Multiple stands for continuous processing.
2. Key Components of Rolling Mills
Современный steel rolling systems integrate:
- Work rolls: Directly contact the metal (material: tungsten carbide or forged steel).
- Backup rolls: Support work rolls to prevent deflection.
- Rolling mill stands: Housing for roll assemblies (НАПРИМЕР., 2-high, 4-high, or cluster mills).
- Descaling systems: High-pressure water jets to remove oxide layers.
3. Technical Parameters of Steel Rolling Equipment
Below are critical specifications for industrial-grade прокатные станы:
| Параметр | Стан горячей прокатки | Стан холодной прокатки | Единица |
|---|---|---|---|
| Диаметр рулона | 800–1400 | 400–600 | мм |
| Скорость вращения | 5–30 | 50–200 | РС |
| Максимальная сила прокатки | 40,000–100,000 | 20,000–50,000 | кН |
| Моторная мощность | 5,000–15,000 | 2,000–8,000 | кВт |
| Допуск по толщине | ±0.1–0.5 | ±0.01–0.05 | мм |
| Годовая мощность | 1–5 million | 500,000–2 million | тонны |
4. Innovations from HANI TECH
HANI TECH специализируется на решения для стана горячей прокатки, предложение:
- Energy-efficient designs: Reduce power consumption by 15–20%.
- Automated thickness control: Hydraulic AGC systems with ±0.02mm precision.
- Custom roll pass designs: Optimized for complex profiles like I-beams or rebar.
5. Maintenance and Spare Parts
Critical wear components in steel rolling equipment включать:
- Roll bearings: Typically replaced every 6–12 months.
- Guide plates: High-chrome alloys for extended lifespan.
- Drive gears: Require regular lubrication monitoring.
HAN Metallurgy’s foundry division supplies precision-cast spare parts with hardness up to 65 HRC.
6. Future Trends
Advancements in rolling technology focus on:
- AI-driven predictive maintenance: Minimize unplanned downtime.
- Hybrid mills: Combine hot and cold rolling in one line.
- Green manufacturing: Waste heat recovery systems.
For engineers seeking reliable steel rolling equipment, understanding these parameters ensures optimal selection and operation. Explore HANI TECH’s catalog for turnkey solutions tailored to your production needs.
