А hot rolled steel rolling mill is a cornerstone of modern metallurgy, Преобразование необработанной стали в универсальные продукты, используемые в строительстве, автомобильный, и производство. This article delves into the technical intricacies of станы горячей прокатки, их эксплуатационные параметры, и инновации от мировых поставщиков, таких как HANI TECH.
What is a Hot Rolled Steel Rolling Mill?
А hot rolled steel rolling mill processes steel slabs or billets at temperatures above 1,000°C, leveraging plasticity to shape metal into sheets, тарелки, or coils. Unlike cold rolling, hot rolling minimizes energy consumption while achieving high throughput. Key advantages include:
- Cost-effective production of large-scale steel products
- Improved mechanical properties through controlled grain structure
- Flexibility in producing diverse thicknesses (1.2mm to 25mm+)
Key Components of a Hot Rolling Mill
Современный hot rolled steel rolling mills integrate multiple subsystems:
- Reheating Furnace: Heats slabs to 1200-1300°C for optimal plasticity
- Roughing Mill: Reduces slab thickness by 40-60% through 4-6 passes
- Finishing Mill: 6-7 stand tandem mill for precision thickness control
- Cooling Bed: Controls cooling rate to achieve desired metallurgical properties
- Coiler: Wraps finished strip into coils (up to 30 tons capacity)
Technical Parameters of Hot Rolling Mills
The table below details critical specifications for industrial-grade hot rolled steel rolling mills:
| Параметр | Range/Value | Единица |
|---|---|---|
| Годовая мощность | 500,000 – 6,000,000 | tons/year |
| Скорость вращения (Отделка) | 7 – 25 | РС |
| Maximum Coil Weight | 15 – 45 | тонны |
| Work Roll Diameter | 700 – 850 | мм |
| Сила качения | 20,000 – 45,000 | kN |
| Моторная мощность (Stand) | 5,000 – 12,000 | кВт |
| Допуск по толщине | ±0.05 – ±0.15 | мм |
| Диапазон ширины | 600 – 2,200 | мм |
| Контроль температуры | ±15 | °С |
Innovations from HANI TECH
As a leading manufacturer (HANI TECH Rolling Mill), HANI TECH delivers advanced solutions for hot rolled steel rolling mills:
- Energy-efficient designs: Reduce power consumption by 15-20% through optimized drive systems
- Smart automation: AI-based thickness control with ±0.02mm precision
- Modular components: Quick-change roll assemblies minimize downtime
Their sister company (ХАНИ Металлургия) provides complementary equipment like:
- Induction heating systems for precise temperature gradients
- Hydraulic descaling units with 99.5% oxide removal efficiency
- Customized cooling beds for specialized steel grades
Quality Control in Hot Rolling
Премиум hot rolled steel rolling mills incorporate multiple quality assurance measures:
- Laser thickness gauges (0.001mm resolution)
- Eddy current surface inspection systems
- Online hardness testing (Rockwell C scale)
- Automatic crown control (±1% of strip width)
Future Trends
А hot rolled steel rolling mill industry is evolving with:
- Hydrogen-based reheating furnaces (reducing CO₂ emissions by 60%)
- Digital twin technology for predictive maintenance
- Hybrid mills combining hot and cold rolling capabilities
For operators seeking to upgrade their стан горячей прокатки системы, HANI TECH offers turnkey solutions from design to commissioning, ensuring compliance with international standards like ISO 9001 and CE.
Note: All technical parameters are indicative; actual specifications vary based on mill configuration and product requirements.
