А monoblock rolling mill represents a pinnacle of modern metallurgical engineering, combining compact design with high-performance capabilities. As industries demand greater efficiency and precision in metal forming, these mills have become indispensable for producing high-quality strips, бары, and wires. Эта статья углубляется в механику, преимущества, и технические характеристики monoblock rolling mills, with insights from HANI TECH’s industry-leading solutions.
What is a Monoblock Rolling Mill?
А monoblock rolling mill integrates the rolling stand, коробка передач, and motor into a single, rigid unit. This design eliminates alignment issues, reduces vibration, and enhances durability compared to traditional split-type mills. Key applications include:
- Hot and cold rolling of carbon steel, нержавеющая сталь, and non-ferrous metals
- Precision strip production with tight thickness tolerances (±0,005 мм)
- High-speed wire rolling (up to 120m/s)
Advantages of Monoblock Rolling Mills
ХАНИ ТЕХ monoblock rolling mills offer distinct operational benefits:
- Эффективность использования пространства: 30-40% smaller footprint than conventional mills
- Экономия энергии: Integrated power transmission reduces energy loss by 15-20%
- Maintenance Reduction: Fewer moving parts decrease wear and downtime
- Контроль вибрации: Monolithic casting absorbs operational stresses
Технические характеристики
The table below details critical parameters of HANI TECH’s monoblock rolling mill ряд:
| Параметр | Model MB-350 | Model MB-550 | Model MB-800 |
|---|---|---|---|
| Диаметр рулона (мм) | 350 | 550 | 800 |
| Длина рулона (мм) | 800 | 1200 | 1800 |
| Макс. сила качения (кН) | 2500 | 4500 | 8000 |
| Скорость вращения (РС) | 0.5-5 | 0.3-8 | 0.2-12 |
| Моторная мощность (кВт) | 500 | 1200 | 2500 |
| Допуск по толщине (мм) | ±0.01 | ±0.008 | ±0,005 |
| Масса (тонны) | 18 | 35 | 68 |
| Совместимость материалов | Al, Cu, Латунь | Углеродистая сталь, SS | Легированная сталь, Из |
Integration with HANI TECH’s Metallurgical Systems
For complete rolling solutions, ХАНИ ТЕХ monoblock rolling mills can be paired with:
- Induction heating systems from hanmetallurgy.com for precise temperature control
- Hydraulic descaling units for superior surface preparation
- Coil handling equipment for automated production lines
Техническое обслуживание и запасные части
HANI TECH provides specialized components for monoblock rolling mills через hanrm.com, включая:
- Hardened alloy rolls with 60-65 твердость HRC
- Precision gearboxes with 98.5% transmission efficiency
- Hydrodynamic bearings for extreme load conditions
Future Trends in Monoblock Technology
Emerging developments in monoblock rolling mill design include:
- AI-powered thickness control systems
- Hybrid ceramic-composite roll materials
- Integrated IoT monitoring for predictive maintenance
With 15+ years of metallurgical expertise, HANI TECH продолжает внедрять инновации в monoblock rolling mill технология, delivering solutions that redefine production efficiency. Their systems combine German engineering standards with localized service support, making them ideal for global manufacturers seeking reliable, high-performance rolling solutions.
