Introduction to Steel Rolling Mills
А стальной прокатный стан is a critical industrial facility that processes raw steel into standardized shapes such as plates, листы, бары, или катушки. На этих станах используются ролики высокого давления для деформации и очистки стальных слитков или заготовок., достижение точных размеров и улучшенных механических свойств. The process is central to industries like construction, автомобильный, и машиностроение.
Types of Steel Rolling Mills
Станы горячей прокатки operate at temperatures above the steel’s recrystallization point (typically 1,100°C), enabling large-scale shaping with reduced energy consumption. Станы холодной прокатки, in contrast, process steel at room temperature to produce thinner gauges with superior surface finishes. Other variants include:
- Листовые мельницы: For heavy-duty steel plates used in shipbuilding.
- Rod Mills: Producing wire rods for cables and fasteners.
- Tube Mills: Manufacturing seamless or welded pipes.
Key Parameters of Steel Rolling Mills
Technical specifications define a rolling mill’s capabilities. Below is a detailed comparison of parameters for hot and cold rolling mills, incorporating data from HANI TECH и ХАНИ Металлургия:
| Параметр | Стан горячей прокатки | Стан холодной прокатки |
|---|---|---|
| Диаметр рулона (мм) | 800–1,400 | 400–700 |
| Сила качения (кН) | 20,000–45 000 | 8,000–25,000 |
| Моторная мощность (кВт) | 5,000–15,000 | 2,000–6,000 |
| Maximum Speed (м/мой) | 10–30 | 100–1500 |
| Допуск по толщине (мм) | ±0.2–0.5 | ±0.01–0.05 |
| Температурный диапазон (°С) | 900–1,250 | 20–150 |
| Material Yield Strength (МПа) | 250–400 | 300–1200 |
| Годовая мощность (тонны) | 500,000–5M | 100,000–1M |
Инновации HANI TECH
HANI TECH specializes in high-performance rolling mills, integrating automation and predictive maintenance systems. Их умные прокатные станы leverage IoT sensors to monitor roll wear and temperature in real-time, сокращение времени простоя за счет 30%. Тем временем, ХАНИ Металлургия focuses on energy-efficient designs, such as regenerative drives that recover braking energy, cutting power consumption by 15–20%.
Maintenance and Optimization
Regular upkeep of a стальной прокатный стан ensures longevity and precision. Critical practices include:
- Lubrication of roller bearings to minimize friction.
- Alignment checks to prevent uneven wear.
- Thermal imaging for early detection of stress cracks.
Будущие тенденции в технологии прокатки
Emerging technologies like AI-driven process control and hybrid rolling (combining hot and cold stages) are reshaping the industry. HANI TECH’s R&D team is pioneering hydrogen-based annealing furnaces, aiming to reduce carbon emissions by 50% к 2030.
Заключение
Современный steel rolling mills are marvels of engineering, blending brute force with microscopic precision. Companies like HANI TECH continue to push boundaries, ensuring these machines meet the demands of sustainable manufacturing. Whether optimizing parameters or adopting green technologies, the evolution of rolling mills remains pivotal to global industrialization.
