Rolling mill steel equipment forms the backbone of metal processing industries, enabling the transformation of raw steel into precise shapes for construction, السيارات, وقطاعات التصنيع. This article delves into the engineering principles, operational parameters, and technological advancements in modern آلات الدرفلة, with insights from HANI TECH’s expertise in hot rolling systems and metallurgical solutions.
1. Core Components of Rolling Mill Steel Equipment
حديث steel rolling equipment comprises three primary subsystems:
- Mill Stands: Housing work rolls and backup rolls for material deformation
- Drive Systems: High-torque motors (500-10,000 KW) and reduction gearboxes
- Automation Controls: PLC-based thickness gauges and tension regulators
2. Technical Parameters of Advanced Rolling Mills
هاني تك hot rolling mill equipment exemplifies cutting-edge specifications:
| المعلمة | مطحنة الدرفلة الساخنة | مطحنة المتداول الباردة | Plate Mill |
|---|---|---|---|
| قوة المتداول ماكس (كيلوغرام) | 25,000-45,000 | 15,000-30,000 | 50,000-80,000 |
| قطر لفة العمل (مم) | 600-1,400 | 400-800 | 800-1,500 |
| سرعة المتداول (م/بي) | 5-30 | 100-2,500 | 3-15 |
| نطاق درجة الحرارة (درجة مئوية) | 900-1,250 | 20-150 | 800-1,100 |
| قوة المحرك (KW) | 1,500-10,000 | 500-5,000 | 2,000-12,000 |
| تسامح سمك (مم) | ± 0.15 | ±0.005 | ±0.3 |
| القدرة السنوية (طن) | 500,000-5M | 200,000-1M | 300,000-3M |
3. Metallurgical Innovations in Steel Rolling Systems
هاني تك metallurgical equipment integrates several breakthrough technologies:
- ايه جي سي هيدروليكي (التحكم التلقائي في القياس) with ±0.005mm precision
- Work roll bending systems for crown compensation
- AI-powered predictive maintenance algorithms
4. Maintenance Strategies for Rolling Mill Equipment
Proper upkeep of steel mill machinery ensures operational longevity:
- Monthly roll surface inspections (Ra ≤ 0.8μm)
- Quarterly lubrication system overhauls
- Annual alignment checks (tolerance ≤0.02mm/m)
5. الاتجاهات المستقبلية في تكنولوجيا الدرفلة
The industry is shifting toward:
- Hybrid mills combining hot and cold rolling functions
- Green steel production with hydrogen-based heating
- المحاكاة الرقمية المزدوجة لتحسين العملية
للمتخصصة rolling mill steel equipment الحلول, explore HANI TECH’s mill roll catalog و melting furnace systems. Their ISO-certified facilities deliver customized configurations meeting ASTM/EN/JIS standards, backed by 24/7 technical support.
Understanding these technical aspects of steel rolling equipment empowers manufacturers to select optimal systems for their production needs while maintaining competitive efficiency in metal forming operations.