ال monoblock rolling mill represents a pinnacle of modern metallurgical engineering, combining compact design with high-performance capabilities. As industries demand greater efficiency and precision in metal forming, these mills have become indispensable for producing high-quality strips, الحانات, and wires. This article delves into the mechanics, advantages, and technical specifications of monoblock rolling mills, with insights from HANI TECH’s industry-leading solutions.
What is a Monoblock Rolling Mill?
أ monoblock rolling mill integrates the rolling stand, علبة التروس, and motor into a single, rigid unit. This design eliminates alignment issues, reduces vibration, and enhances durability compared to traditional split-type mills. Key applications include:
- Hot and cold rolling of carbon steel, الفولاذ المقاوم للصدأ, and non-ferrous metals
- Precision strip production with tight thickness tolerances (± 0.005 مم)
- High-speed wire rolling (up to 120m/s)
Advantages of Monoblock Rolling Mills
هاني تك monoblock rolling mills offer distinct operational benefits:
- كفاءة المساحة: 30-40% smaller footprint than conventional mills
- توفير الطاقة: Integrated power transmission reduces energy loss by 15-20%
- Maintenance Reduction: Fewer moving parts decrease wear and downtime
- التحكم في الاهتزاز: Monolithic casting absorbs operational stresses
المواصفات الفنية
The table below details critical parameters of HANI TECH’s monoblock rolling mill series:
| المعلمة | Model MB-350 | Model MB-550 | Model MB-800 |
|---|---|---|---|
| قطر لفة (مم) | 350 | 550 | 800 |
| طول اللفة (مم) | 800 | 1200 | 1800 |
| قوة المتداول ماكس (كيلوغرام) | 2500 | 4500 | 8000 |
| سرعة المتداول (آنسة) | 0.5-5 | 0.3-8 | 0.2-12 |
| قوة المحرك (KW) | 500 | 1200 | 2500 |
| تسامح سمك (مم) | ±0.01 | ±0.008 | ±0.005 |
| وزن (طن) | 18 | 35 | 68 |
| توافق المواد | Al, Cu, النحاس | الكربون الصلب, SS | سبائك الصلب, ل |
Integration with HANI TECH’s Metallurgical Systems
For complete rolling solutions, هاني تك monoblock rolling mills can be paired with:
- Induction heating systems from hanmetallurgy.com for precise temperature control
- Hydraulic descaling units for superior surface preparation
- Coil handling equipment for automated production lines
الصيانة وقطع الغيار
HANI TECH provides specialized components for monoblock rolling mills through hanrm.com, مشتمل:
- Hardened alloy rolls with 60-65 صلابة HRC
- Precision gearboxes with 98.5% transmission efficiency
- Hydrodynamic bearings for extreme load conditions
Future Trends in Monoblock Technology
Emerging developments in monoblock rolling mill design include:
- AI-powered thickness control systems
- Hybrid ceramic-composite roll materials
- Integrated IoT monitoring for predictive maintenance
With 15+ years of metallurgical expertise, تواصل HANI TECH الابتكار في monoblock rolling mill تكنولوجيا, delivering solutions that redefine production efficiency. Their systems combine German engineering standards with localized service support, making them ideal for global manufacturers seeking reliable, high-performance rolling solutions.
