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Induction Furnace

The induction furnace is an electric furnace that uses the induction electric heating effect of the material to heat or melt the material.

The main components of an induction furnace are the inductor, furnace body, power supply, capacitor, and control system.

Under the action of the alternating electromagnetic field in the induction heating furnace, eddy currents are generated inside the material to achieve the effect of heating or melting.

Under the stirring action of this alternating magnetic field, the composition and temperature of the material in the furnace are relatively uniform, the forging heating temperature can reach 1250°C, and the melting temperature can reach 1650°C.

In addition to heating or smelting in the atmosphere, the induction heating furnace can also be heated or smelted in a protective atmosphere such as vacuum and argon, and neon to meet special quality requirements.

Induction electric furnaces have outstanding advantages in diathermy or smelting soft magnetic alloys, high-resistance alloys, platinum group alloys, heat-resistant, corrosion-resistant, wear-resistant alloys, and pure metals.

Induction Heating Furnace is mainly used for heating the metal materials before shear it in forging, extruding, rolling field, and also for metal heat treatment process such as adjusting the quantity, quenching, and tempering, annealing, tempering, etc.

An electric furnace that uses induction current generated by an induction coil to heat materials. If the metal material is heated, it is placed in a crucible made of refractory material. If heating non-metallic materials, place the materials in a graphite crucible. When the AC frequency is increased, the frequency of the induced current is correspondingly increased, and the heat generated increases. The induction electric furnace heats quickly, the temperature is high, and the operation control is convenient. The material is less polluted during the heating process, and the product quality can be guaranteed. It is mainly used for smelting special high-temperature materials, and can also be used as heating and control equipment for growing single crystals from the melt.

 

Full Set of induction Heating Furnace Consists of:

Generally, the system consists of the medium frequency power supply, capacitor, inductor, pneumatic or electric pusher, etc.

Fully automated equipment includes automatic feeding & unloading unit, automatic temperature control unit.

 

Induction Heating Furnace is mainly used for heating the metal materials before shear it in forging, extruding, rolling field, and also for metal heat treatment process such as adjusting the quantity, quenching, and tempering, annealing, tempering etc.

●The system has a simple process, heating fast, less oxidation decarburization, good process repeatability and high production efficiency.

●The system is controlled automatically. The unmanned operation can be realized and labor costs can be saved.

●The system can control the temperature precisely.

●The inductor can be easily changed in order for adapting to different products.

●The system has low energy consumption and pollution-free.

 

●The system has a simple process, heating fast, less oxidation decarburization, good process repeatability, and high production efficiency.

●The system is controlled automatically. The unmanned operation can be realized and labor costs can be saved.

●The system can control the temperature precisely.

●The inductor can be easily changed in order for adapting to different products.

●The system has low energy consumption and pollution-free.

 

Please send us more information about your project as following, in order to let us recommend you the right furnace for your project:
— The metal type you want to heat.
— The dimension of the metal you want to heat.
— Heating rate or speed if you request.
— Available power (KW or MW) limit for the melting furnace.
— Primary Voltage (KV), Industrial Voltage (V), and Working frequency (Hz) in your project site.
— Project Location: Country and City.

We would like to give you our proposal immediately after getting your details. Sincerely welcome you to come and visit our plant.

 

The Parameter Selection Table:
Item Technical Data
Power(KW) 50 100 160 250 500 1000 >1000
Frequency(KHZ) 10~1 10~1 8~1 6~1 2.5~0.5 1~0.5 1~0.5
Dia.(mm) 10~25 10~30 15~40 15~80 50~100 80~100 >100
Heating rate(kg/h) 145 300 444 750 1500 3000 >3000
Power consumption (KW.h/t) ≤360

 

 

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